Assessment of agglomerated corks and PVC foams cores crashworthiness under multiple-impact events in different loading conditions

Abstract

Thanks to the unique flexural properties, sandwich composites are considered as irreplaceable structures in many industrial fields, but their susceptibility to impact events is still a considerable drawback that undermines their structural integrity determining a reduction of their load-bearing capabilities. Considering that the core material plays the major role to distance the skins, the knowledge of its multiple-impacts response becomes a key design parameter in order to ensure a long-term stability to the structure. In view of this, the present work addresses the multiple-impacts behavior in dynamic compression and puncture impact conditions of bio-based agglomerated cork cores taking into account the effect of density and providing a meaningful comparison with more traditional petroleum-based foams. Despite the inherently higher mechanical properties of the PVC (polyvinyl chloride) foams, agglomerated cork demonstrated to provide a higher dimensional stability to the structure after repeated impacts thanks to its unique microstructure. With a reduction lower than 25% of its initial height after 10 impacts, agglomerated cork NL25 proved to be an exceptional alternative to the common HP130 foam, which undergoes a halving of its initial height after only 3 impacts, to obtain a more eco-friendly and performing sandwich composite.